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- 地址:北(bei)京市朝阳区曙光(guang)西里甲5号院19号楼(lou)
- 电话:010-58356984
- 邮编(bian):100028
- 传真:010-58356979

吴红(hong)艳,贵航股份(fen)红(hong)阳(yang)密封件公司工(gong)(gong)装设计(ji)(ji)室主任。1985年成都(dou)航空工(gong)(gong)业学校毕(bi)业后分配到红(hong)阳(yang)从事模具(ju)设计(ji)(ji)工(gong)(gong)作,她一(yi)直拼搏在科技(ji)创新的(de)路上,现(xian)已成为红(hong)阳(yang)公司专业带头(tou)人。
TPE材(cai)料(liao)是一(yi)种改良(liang)的(de)热塑性弹性体(ti),具有橡胶的(de)物理(li)性能(neng),同时环保无毒可回收,是代替橡胶的(de)绿色材(cai)料(liao)。吴(wu)红艳(yan)2013年(nian)首次在重庆长安C201车(che)型玻璃密封导(dao)槽上进(jin)行TPE材(cai)料(liao)挤(ji)出工(gong)艺的(de)研(yan)制,近一(yi)年(nian)时间(jian)(jian)完成项目研(yan)制并(bing)定型工(gong)艺。新工(gong)艺在上汽五菱(ling)宝骏730新品开发中成功(gong)运用(yong),拓展了利(li)润空间(jian)(jian),从2014年(nian)下(xia)半年(nian)开始(shi)至今,每月装(zhuang)车(che)量都(dou)在25000到30000台。
公司(si)接(jie)(jie)角(jiao)(jiao)(jiao)模具结(jie)构原为日本上世纪60年代技术,模板(ban)连接(jie)(jie)比较松散,各(ge)模板(ban)全部(bu)取下散开(kai)(kai)(kai)容易(yi)碰伤磨损,对产(chan)品(pin)(pin)接(jie)(jie)角(jiao)(jiao)(jiao)质量造成(cheng)很大影响,公司(si)密封条产(chan)品(pin)(pin)的(de)接(jie)(jie)角(jiao)(jiao)(jiao)合格品(pin)(pin)率(lv)只有(you)(you)85%。为了提(ti)高合格品(pin)(pin)率(lv),吴红(hong)艳带领(ling)(ling)她的(de)团队从2011年开(kai)(kai)(kai)始研制(zhi)整体(ti)接(jie)(jie)角(jiao)(jiao)(jiao)模具,2013年基本定(ding)型并逐步(bu)推广运用(yong)。2014年,吴红(hong)艳带领(ling)(ling)工装设计室进行自加热(re)接(jie)(jie)头(tou)(tou)模、翻转式模板(ban)整体(ti)接(jie)(jie)头(tou)(tou)模、自动开(kai)(kai)(kai)模接(jie)(jie)头(tou)(tou)模等结(jie)构的(de)研制(zhi)开(kai)(kai)(kai)发并取得成(cheng)功。现公司(si)所有(you)(you)车门密封条产(chan)品(pin)(pin)所用(yong)接(jie)(jie)角(jiao)(jiao)(jiao)模具都运用(yong)整体(ti)结(jie)构接(jie)(jie)角(jiao)(jiao)(jiao)模,合格率(lv)提(ti)高到95%左(zuo)右(you),每(mei)年减少(shao)接(jie)(jie)角(jiao)(jiao)(jiao)数量24万(wan)个,计算(suan)材(cai)料成(cheng)本、人(ren)工成(cheng)本,每(mei)年可节(jie)约成(cheng)本60万(wan)元。
从上世纪90年(nian)代起到2013年(nian),公司自行开发研(yan)制(zhi)的(de)(de)玻璃(li)夹条(tiao)端头缺口都采用手工(gong)(gong)(gong)(gong)(gong)加工(gong)(gong)(gong)(gong)(gong)。当时车间(jian)有大量的(de)(de)钳工(gong)(gong)(gong)(gong)(gong)台操作人员,零件(jian)的(de)(de)每个(ge)端头需要2~3个(ge)工(gong)(gong)(gong)(gong)(gong)人手工(gong)(gong)(gong)(gong)(gong)加工(gong)(gong)(gong)(gong)(gong),很难(nan)控(kong)制(zhi)尺寸的(de)(de)一致性,同时生产效率(lv)也不高(gao)(gao),合(he)格品(pin)率(lv)不到90%。2014年(nian),吴红(hong)艳带领(ling)工(gong)(gong)(gong)(gong)(gong)装(zhuang)(zhuang)设计室设计出长(zhang)度精切工(gong)(gong)(gong)(gong)(gong)装(zhuang)(zhuang)、端头组合(he)冲(chong)切工(gong)(gong)(gong)(gong)(gong)装(zhuang)(zhuang)进行夹条(tiao)类产品(pin)的(de)(de)后加工(gong)(gong)(gong)(gong)(gong),确保了加工(gong)(gong)(gong)(gong)(gong)精度。现在每个(ge)端头使用一套组合(he)冲(chong)模由1个(ge)工(gong)(gong)(gong)(gong)(gong)人操作完成所有加工(gong)(gong)(gong)(gong)(gong),将(jiang)多道工(gong)(gong)(gong)(gong)(gong)艺整合(he)在一个(ge)工(gong)(gong)(gong)(gong)(gong)位进行生产,合(he)格品(pin)率(lv)已经达到97.5%。公司每年(nian)生产夹条(tiao)产品(pin)250余万(wan)件(jian),按合(he)格品(pin)率(lv)拉高(gao)(gao)7.5%计算,全年(nian)可节约(yue)成本约(yue)28万(wan)元。
